If you’re craving a dish that’s rich, creamy, and bursting with bold, smoky flavor, then Smoked Mac and Cheese is the ultimate comfort food you didn’t know you needed. This isn’t your average mac—smoking the cheese adds an irresistible depth that elevates it from basic side dish to the star of your barbecue spread.

Whether you’re a backyard pitmaster or a home cook with just an oven, you can master this recipe and make it your own. From choosing the best cheese and perfect wood for smoking, to clever no-smoker hacks, this guide covers it all. We’ll even share creative twists like brisket mac, bacon-loaded mac, and vegan-friendly options.
Check out this crowd-pleasing smoked appetizer to kick off your smoky meal ideas.
Print
Smoked Mac and Cheese
A rich and creamy smoked mac and cheese recipe made with cheddar, gouda, and Monterey Jack, topped with golden panko breadcrumbs and infused with smoky flavor—perfect for any BBQ or comfort food dinner.
- Total Time: 1 hour 35 minutes
- Yield: 12 servings 1x
Ingredients
For the Mac and Cheese:
1 lb elbow macaroni (cooked al dente)
2 cups sharp cheddar cheese (shredded)
1 cup smoked Gouda (shredded)
1 cup Monterey Jack cheese (shredded)
½ cup cream cheese (softened)
2 cups whole milk
1 cup heavy cream
¼ cup unsalted butter
¼ cup all-purpose flour
1 tbsp yellow mustard (optional)
1 tsp garlic powder
1 tsp onion powder
Salt and pepper to taste
For the Topping:
½ cup panko breadcrumbs
2 tbsp melted butter
For Smoking:
Wood chips (applewood, pecan, or hickory)
Instructions
Preheat smoker to 225–250°F and soak wood chips if using.
Cook pasta until al dente, then drain and set aside.
Make the roux: Melt butter in a saucepan, whisk in flour for 1–2 mins.
Add dairy: Slowly whisk in milk and cream. Simmer.
Stir in cheeses: Add cream cheese, cheddar, gouda, Monterey Jack, mustard, garlic powder, and onion powder. Mix until smooth.
Combine pasta and sauce until well-coated.
Transfer to cast iron or foil tray.
Mix breadcrumbs and melted butter; sprinkle over the top.
Smoke uncovered for 1 to 1.5 hours until golden and bubbly.
Let cool 5 minutes before serving.
Notes
Shred your cheese fresh—pre-shredded cheeses don’t melt as smoothly.
Avoid strong woods like mesquite—it can overpower the cheese.
Want it spicier? Add jalapeños or chipotle powder to the sauce.
- Prep Time: 20 minutes
- Cook Time: 1 hour 15 minutes
- Category: Side Dish, Comfort Food
- Method: Smoked / Baked
- Cuisine: American
Nutrition
- Calories: 520
- Protein: 17 g
Ready to bring bold BBQ flavors into your creamy pasta? Let’s dive into why Smoked Mac and Cheese is the talk of every summer cookout.
Table of Contents
PART 1: What Makes Smoked Mac and Cheese So Irresistible?
Why Smoked Mac and Cheese Hits Different
Smoked mac and cheese hits differently than the stovetop version we all grew up on. What sets it apart? It’s all about the layers of flavor. Imagine the silky richness of melted cheese infused with deep, smoky undertones from hours of low, slow cooking. That combination delivers a bite that’s both nostalgic and gourmet.
The smoking process caramelizes the cheese edges and adds a slightly crispy top, while the inside stays gooey and tender. Depending on your wood choice—like hickory, applewood, or pecan—you’ll get subtle flavor notes that range from sweet to earthy and bold. This creates a depth that traditional mac just can’t match.
Even better? Smoking draws out the savory, umami notes of the cheese, making each spoonful taste heartier and more indulgent. It’s comfort food, amplified.
How Smoking Transforms Classic Comfort Food
Smoking transforms regular mac and cheese into something truly show-stopping. Not only does it enhance flavor, but it also changes the texture and aroma in the best way. You’ll notice the creamy sauce slightly thickens in the smoker, coating every noodle perfectly without turning mushy.
It’s also incredibly versatile. Want to feed a crowd? Make a big batch in a foil tray on your grill. Need something to bring to a potluck? Smoked mac travels well and reheats beautifully.
Plus, it pairs perfectly with all your barbecue favorites. From smoked brisket to grilled sausage, this dish holds its own on the plate. Discover great ideas like Smoked Sausage, Tomatoes and Okra Skillet that balance the creaminess with spice and freshness.
So, whether you’re serving it as a side or main course, Smoked Mac and Cheese isn’t just a meal—it’s an experience.
PART 2: Choosing the Best Cheese for Smoked Mac and Cheese
Top Melting Cheeses for Richness and Creaminess

Choosing the right cheese makes all the difference in your smoked mac and cheese. For that gooey, creamy texture everyone craves, high-melt cheeses are your best bet. Here are top picks:
- Cheddar: Sharp cheddar gives your mac a bold, classic base.
- Monterey Jack: Melts smooth and balances the cheddar with a mild flavor.
- Gruyère: Adds a touch of nuttiness that works beautifully with smoke.
- Fontina: Known for ultra-creamy meltability—perfect for extra richness.
- Mozzarella: Use sparingly to boost stretch and smoothness.
Combining at least two cheeses is ideal. Aim for a mix of sharp, creamy, and stretchy to hit every note.
Best Cheese Combos for a Smoky Kick
Want to take things up a notch? Blend in smoke-friendly cheeses like:
- Smoked Gouda: Doubles the smoky flavor while keeping things creamy.
- Pepper Jack: If you like a little heat, this adds spice and melt.
- Blue Cheese (crumbled): For gourmet lovers, it gives a bold edge.
Don’t overdo pungent cheeses—too much can clash with smoke. A good rule: 3 parts creamy cheese + 1 part bold cheese.
Check out our Smoked Sausage And Roasted Vegetables if you’re building a full smoked menu. It pairs great with these cheese flavors.
PART 3: Equipment You Need to Make Smoked Mac and Cheese
Do You Need a Smoker? Alternatives That Work
While a dedicated smoker gives you the most authentic flavor, you don’t actually need one to make delicious smoked mac and cheese.
Here are three effective options:
- Pellet Grill: Ideal for set-it-and-forget-it smoking with precise temperature control.
- Charcoal Grill + Wood Chips: Add soaked wood chips to hot coals to create a smoky environment.
- Oven + Liquid Smoke: Enhance your cheese sauce with a dash of liquid smoke, then bake it to infuse rich, smoky flavor—no smoker required.
Even a simple covered grill can create the smoky effect if you use indirect heat and good wood.
Cast Iron, Foil Pans, and Grilling Tools Explained
For cookware, stick with materials that hold heat and won’t warp. Here’s what works best:
Tool | Purpose | Why It Works |
---|---|---|
Cast Iron Skillet | Best for small batches, even heat | Delivers crispy edges & deep flavor |
Aluminum Foil Pan | Ideal for large groups or easy cleanup | Lightweight, disposable, grill-safe |
Grill Thermometer | Maintains the perfect smoking temperature | Prevents overcooking or drying out |
You’ll also want a good wood chip box or smoker tray if using a standard grill.
Looking for inspiration? Try our Smoked Sausage Alfredo Pasta that’s also easy to prep in cast iron.
PART 4: Step-by-Step Smoked Mac and Cheese Recipe
Ingredients Checklist and Prep Tips
Before starting your smoker or grill, make sure all your ingredients and equipment are ready to go. Here’s what you’ll need for a 12-serving tray of smoked mac and cheese that’s creamy, cheesy, and loaded with smoky goodness.
Main Ingredients
- 1 lb elbow macaroni (cooked al dente)
- 2 cups sharp cheddar cheese (shredded)
- 1 cup Monterey Jack cheese (shredded)
- 1 cup smoked Gouda (shredded)
- ½ cup cream cheese (softened)
- 2 cups whole milk
- 1 cup heavy cream
- ¼ cup unsalted butter
- ¼ cup all-purpose flour
- 1 tbsp yellow mustard (optional but boosts flavor)
- 1 tsp garlic powder
- 1 tsp onion powder
- Salt and pepper to taste
- ½ cup panko breadcrumbs (optional for topping)
- 2 tbsp melted butter (for topping)
- Wood chips (hickory, apple, or pecan recommended)
Pro Tip: For perfect smoked mac and cheese texture, shred cheese yourself—pre-shredded bags don’t melt as well due to anti-caking additives.
Cooking Instructions from Start to Finish
1. Boil and Drain Pasta
Cook pasta in salted water until al dente. Drain and set aside to be mixed later with your smoky cheese sauce.
2. Make the Cheese Sauce
In a saucepan:
- Melt butter, whisk in flour to create a roux (about 1–2 mins).
- Slowly add milk and cream until smooth.
- Stir in cheddar, smoked gouda, Monterey Jack, cream cheese, mustard, and seasonings.
- Stir over medium heat until fully melted and creamy—this is your flavor base for smoked mac and cheese.
3. Combine and Transfer to Pan
Mix pasta with your smoky cheese sauce until evenly coated.
Transfer the smoked mac mixture into a cast iron skillet or disposable foil pan for grilling or smoking.
4. Add Optional Topping
Combine panko and melted butter. Finish with a sprinkle on top to create a golden, crispy crust after smoking.
5. Smoke It Low and Slow
- Preheat your smoker or grill to 225°F–250°F.
- Add wood chips like applewood or hickory for real smoke flavor.
- Place the pan in the smoker uncovered and let the smoked mac and cheese develop its rich color and flavor for 1 to 1.5 hours.
During this time, the smoked mac thickens, bubbles, and gets that perfect smoky aroma and texture.
6. Serve Hot
Let your smoked mac and cheese rest for 5 minutes after removing it from the smoker. Serve hot as the centerpiece or standout BBQ side.
Want a full meal plan? Don’t miss our Smoked Sausage And Rice Casserole that pairs perfectly with this.
PART 5: What Type of Wood is Best for Smoking Mac and Cheese
Hickory vs. Applewood: Choosing the Right Smoke
When it comes to smoking mac and cheese, wood choice seriously impacts flavor. The most popular options include:
- Hickory: Strong, bold smoke—perfect if you want that backyard BBQ punch.
- Applewood: With its mild, slightly sweet flavor, it subtly enhances cheese, adding depth without dominating the taste.
- Pecan: A good middle ground—nutty, balanced, and great with creamy dishes.
For traditional smoky depth, hickory works best. But for a smoother, family-friendly taste, applewood or pecan keeps the flavors mellow and pleasant.
How Different Woods Affect Flavor and Texture
Woods don’t just change the flavor—they affect how the cheese melts and browns. Strong woods can intensify browning on top, while lighter woods preserve creaminess.
Wood Type | Smoke Strength | Flavor Notes | Best For |
---|---|---|---|
Hickory | Strong | Bold, savory | Classic smoked mac flavor |
Applewood | Mild | Slightly sweet | Kids and first-timers |
Pecan | Medium | Nutty, smooth | Balanced cheese dishes |
Want a layered flavor? Mix woods—half hickory, half applewood—for smoky complexity that enhances your smoked mac and cheese without going overboard.
PART 6: Smoked Mac and Cheese Without a Smoker: Easy Hacks
Using Liquid Smoke and Oven Baking

No smoker? No problem. You can still enjoy the bold, rich flavor of smoked mac and cheese right from your kitchen.
Here’s how:
- Liquid Smoke: Add ½ to 1 teaspoon of liquid smoke to your cheese sauce before mixing it with pasta. Hickory and mesquite varieties mimic real wood smoke well.
- Oven Finish: After mixing, bake your mac uncovered at 350°F for 25–30 minutes. This creates a golden crust while letting the smoky flavor settle in.
- Broil Boost: Finish with a 2–3 minute broil to add a golden, irresistible crunch on top.
While not as deep as real smoke, this version still delivers a delicious smoky twist with far less setup.
Pellet Grill and Charcoal Grill Modifications
Have a grill? Turn it into a makeshift smoker:
- Pellet Grill: Set to 225°F with smoke mode. Add wood pellets (apple, hickory, or pecan) and smoke for 1–1.5 hours just like in a smoker.
- Charcoal Grill: Push hot coals to one side, place soaked wood chips on top, and put the mac on the cooler side. Cover the lid and let it smoke.
These methods let you enjoy smoked mac and cheese without investing in a full smoker setup.
Looking for more quick one-pan ideas? Don’t miss our Smoked Sausage and Potatoes, a perfect partner for your oven-baked mac.
PART 7: Common Mistakes to Avoid When Making Smoked Mac and Cheese
Over-Smoking and How to Prevent Bitterness
A little smoke goes a long way. One of the biggest mistakes with smoked mac and cheese is overdoing the smoke time or using harsh wood.
Here’s how to keep it balanced:
- Keep it Tight: Limit cooking time to no more than 1 to 1.5 hours at 225°F–250°F for optimal results.
- Avoid mesquite unless blended—it’s too strong for cheese.
- Go Gentle: Choose mellow woods like apple or pecan to achieve a smoother, more balanced flavor.
Too much smoke can make your dish bitter, masking the creamy, cheesy goodness you worked so hard for.
Balancing Smoke, Cheese, and Cream
Another common issue? Using the wrong cheese blend or too little cream. That can lead to dry, clumpy pasta—especially in the smoker.
Avoid these pitfalls:
- Double Down on Creamy: Blend in at least two rich, melty cheeses—think Gouda or Fontina—for that ultra-smooth texture.
- Don’t skimp on milk or cream—smoking can dry it out.
- Avoid pre-shredded cheese—it doesn’t melt as smoothly due to added starches.
Think of smoked mac and cheese like a balancing act: a little smoke, enough moisture, and plenty of creamy melt equals success.
PART 8: Creative Variations to Try with Smoked Mac and Cheese
Bacon-Loaded, Jalapeño, and Brisket Infusions
Want to turn your smoked mac and cheese into the main event? Try these irresistible add-ins:
- Crispy Bacon: Stir in crumbled bacon before smoking, or layer on top for a crunchy, savory bite.
- Jalapeños: Add fresh or pickled slices for a spicy twist. They balance beautifully with the creamy base.
- Smoked Brisket or Pulled Pork: Toss in chopped brisket for the ultimate BBQ fusion. It makes a filling, smoky one-pan meal.
These mix-ins transform your dish from a simple side to a show-stopping entrée.
Gluten-Free and Vegan Smoked Mac Options
Need a version for special diets? No problem.
- Gluten-Free: Use gluten-free elbow pasta and a cornstarch-based cheese sauce instead of a flour roux.
- Vegan: Swap dairy for plant-based alternatives—cashew cream, nutritional yeast, and dairy-free shredded cheese do the trick. Use liquid smoke to mimic real wood flavor.
These versions still deliver smoky, creamy satisfaction without compromising dietary needs.
Looking for another comforting twist? Try our Smoked Sausage Alfredo Pasta—a creamy, smoky variation worth exploring.
PART 9: Perfect Pairings and Serving Ideas for Smoked Mac and Cheese
Best BBQ Dishes to Serve with Smoked Mac
Smoked mac and cheese delivers creamy, indulgent comfort that stands up beautifully alongside bold BBQ classics. Here are top combos:
- Smoked Ribs or Brisket: Match smokiness with smokiness. Tender, saucy meats amplify the dish’s savory depth.
- Grilled Chicken Thighs: A leaner option that cuts through the richness of the cheese for a well-rounded bite.
- BBQ Baked Beans or Coleslaw: Sweet and tangy sides cut through the richness of smoked mac and cheese.
The goal? Balance texture and flavor. If your mac is creamy and smoky, pair it with crisp, tangy, or spicy dishes.
Leftover Ideas: From Fritters to Casseroles
Got leftovers? Don’t let them go to waste. Here’s how to give your smoked mac and cheese a second life:
- Mac and Cheese Fritters: Roll into balls, bread, and fry for crispy bites.
- Breakfast Skillet: Add to scrambled eggs with sausage for a smoky brunch.
- Loaded Casserole: Stir in chopped smoked sausage and bake with more cheese on top.
Want more comforting one-pan ideas? Try our Smoked Sausage And Roasted Vegetables—a great partner for next-day mac transformations.
Frequently Asked Questions About Smoked Mac and Cheese
What’s the perfect cheese mix for smoked mac and cheese?
A blend of cheddar, smoked gouda, and Monterey Jack is ideal. Cheddar delivers a sharp, tangy kick, gouda contributes a gentle smoky richness, and Monterey Jack melts into a silky, creamy texture. For optimal flavor and melt, always grate your cheese fresh rather than using pre-shredded varieties.
How long should you smoke mac and cheese?
Aim to smoke it between 1 and 1.5 hours at a temperature of 225°F to 250°F. This slow cook time lets the cheese melt perfectly, infuses smoky flavor throughout, and creates a slightly crispy top layer.
Can you prepare smoked mac and cheese without using a smoker?
Absolutely! You can achieve similar results by adding a few drops of liquid smoke and baking in the oven. Alternatively, use a charcoal or pellet grill with indirect heat and wood chips to replicate the smoky essence.
Which woods are best for smoking mac and cheese?
Mild, sweet woods like applewood and pecan complement the cheese nicely, while hickory brings a bolder, traditional BBQ smoke. It’s best to skip mesquite, as its strong flavor can overpower the dish.
Conclusion: Why Smoked Mac and Cheese Belongs in Your BBQ Lineup
There’s no denying it—smoked mac and cheese isn’t just a side dish. It’s the smoky, creamy, crowd-pleasing centerpiece that turns any cookout into a flavor-packed memory. With a few ingredients and the right technique, you can create a smoky spin on comfort food that stands out.
Looking for more smoky sides to complete the meal? Don’t miss our Smoked Sausage, Tomatoes and Okra Skillet.
Follow us on Facebook at how to cooking recipes for daily recipe inspiration and kitchen tips.